BannerMarker 50/300

The ZennaLaser BannerMarker is a well designed compact laser marking system, suitable for intensive and continuous marking of logos, arrows, or text on insulation wool with a maximum width of 300mm. The Banner-Maker operates on the same technology as the FlexMarker but has a smaller width range, making it a economical investment. The BannerMarker can be integrated easily into an existing production line, due to its compact setup. The system is ideal for marking outline or filled characters, resembling a printed banner on continuously moving wool. Changes in arrows or text can be made "on the fly," either remotely by a central control system or locally at the laser using a touch screen. Different thicknesses of the wool are compensated for by the digitally adjustable focal distance.

The laser marking system is built on a bridge-type frame, mounted over the production line and requires only 3 meters free length. The laser and scanner are mounted facing down to the wool. The electrical cabinet and chiller can be placed on top of the frame or next to the line. The complete laser installation is housed in a ventilated cabinet in order to stay dust free and uses a minimum of space in the production line.

Most clients prefer the BannerMarker Duo installation with two lasers enabling to mark two panels/blocks parallel. The flex-positioning option allows the banner position to move across the material (fully automated).


Laser marking with a Banner-Marker is gaining popularity with the insulation wool producers, as the advantages versus “hot wheel”, press, and ink-jet marking are significant:


Bottom BannerMarker 5/150

The ZennaLaser Bottom BannerMarker 5/150 enables to mark the bottom side of panels. The technology of the Bottom BannerMarker is the same as the BannerMarker, only the lasers are placed under the insulation wool , facing up to bottom of the stone wool Two or more laser/scanner combinations mark the material bottom side with banners of the same or different information. It enables to mark continuously logo’s or text on a 150mm wide banner. Laser marking adapts to any wool thickness, density or material color. Special measures to protect the lenses against falling dust are included in this system.

Material marking of:

  • Product name
  • Batch number / date
  • Isolation value
  • Your logo
  • Grid 


NEW: BannerMarker Combi 2+2:

When thick wool panels are sliced in height, it is desirable to mark both the top and the bottom of the material. For this requirement, Zenna has developed the unique BannerMarker Combi 2+2. Four laser/scanner combinations mark the material, two on the top and two at the bottom with the same or different information. Special measures to protect the lenses from falling dust are included in this system.



Process

Once the insulation material moves forward within the range of the laser, it is detected by a sensor. This sensor sends a signal to the laser and scanner. The material is guided through the process by an existing conveyor belt of the client. Using an encoder wheel, the speed of the material is determined and transmitted to the scanner and the laser. The desired pattern, such as a logo or brand name, as well as other information like a unique batch number ( date and time), is loaded into the HMI (Human-Machine Interface), which is mounted at the front of the line. It is very easy to quickly switch between different patterns, making the changeover time very short compared to traditional marking methods.

In anticipation of the BannerMarker video, the FlexMarker video is playing here.