Falcon FF 20/2600 (single layer)

The ZennaLaser Falcon FF 20/2600 is a very fast and accurate laser line for cutting single layer Flat Fabric. The Falcon FF is equiped with three high power lasers that cut continuously on proceeding fabric with a minimum of free space between every nesting repeat. The scanners are static positioned and have a special Zenna designed Protection windows against smoke and debris contamination, leading to substantial less cleaning time.

Roll changes progress automatically with the new Feed-in module, as is the waste separation. Picking the parts from the STM-belt into boxes requires only a few workers. Labor requirement is therefor significantly lower than MultiLayer lines, where paper and foil separation bring extra labor intense production steps.

The Falcon FF has a compact design, using only 25% of the floor space of a conventional multilayer laser line, while producing the same or even more output. The optional second platform for chiller/cabinets will even further limit required floor space.

The Falcon FF 20/2600 is the most agile and flexible high-tech cutting tool in the market.

Features & Benefits

Single layer laser cutting is gaining popularity versus the traditional Multi-layer laser lines, because of the following benefits and savings:

• Excellent cutting results on PET material

• Saving on separation foil and bottom paper

• Significant labor saving on separation and foil removal

• Big improvement on flexibility, batch size and change-over time

• Excellent tool for small orders at no extra cost

• Saving on floor space, only 11m length versus 30m long ML-lasers

• Similar or higher output

• No reflection, better smoke extraction system

• Simple maintenance

The Falcon FF 2600 is a flexible laser cutting with highly automated processes. Loading a new roll of fabric in the idle position of the turret and identifying the fabric ID, is all an operator does during production. When the required quantity of sets is reached, the Falcon FF stops and asks if more product is needed. It will automatically re-wind the material on the roll, turn the turret and load the new material. When the operator selects a new job, the system will check if the right fabric is loaded and start production. The operator can remove the finished roll and load a new one for the following job.

If the following job uses the same fabric, the system changes automatically and will shortly stop at the picking area for the workers to change boxes.

Different fabric or material width?

Zenna Laser Solutions is specialised in making client specific laser cutting lines. According to your material and requirements, Zenna has fabric cutting solutions for narrow web up to 500mm, wide web up to 1.500mm and XL wide web up to 4.000mm. These cutting lines can be equiped with one, two, up to 6 lasers, Vision technology for inspection and robots for product handling.

Interested? Please contact us for more information and tell us your specific wishes.